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Products Directory > Plant & Machinery > Food Processing Machinery >
Spray Dryers
Products - 49
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Spray Dryers |
Displaying 1-45 of Total 45 Products Found |
Products
PMI Spin Flash Dryer is a continuous bulk drying system which helps in uniform quality products, energy savings, low labour deployment, low space requirement and minimal dusting due to negative pressures in the system during drying. The design of the spin flash drying system depends, inter dia, upon product characteristics, capacity & other specific application requirement. Consequently every system is custom designed.
Features: more...
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PM Industries, Pune
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PMI Spray Drying System helps in energy savings, low labour deployment, uniform quality products, low space requirement and minimal dusting due to negative pressures in the system during drying. We are manufacturing various types of dryers: Spray Dryers:- PMI spray dryer in standardized and special designed in drying as per customers requirement (specifications). It is basically designed for evaporate liquid contents from product by using hot air.
Features: more...
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PM Industries, Pune
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Conducting regular market surveys and research, we have been able to innovate a precision engineered range of dryers that are customized as per the specifications of our clients. Qualitatively superior, these are widely in demand in various processing applications thus catering to wide requirements of our clients across the globe.
These convert the pressure energy within the liquid bulk into kinetic energy of thin moving liquid sheets. It breaks the sheets under the influence of the physical liquid properties and by the frictional effects with the medium into which it is discharged. The nozzle pressures range from 20 to 200 bar.
We provide spray dryers that are perfect to use for the continuous production of dry solids in either powder, granulate or agglomerate form. This is done from liquid feed stocks as solutions, emulsions & pump-able suspensions. Spray drying is basically a process of particle formation & drying. It is considered to be the ideal process to produce precise quality standards regarding particle size distribution, residual moisture content, bulk density, and particle shape. Owing to the high quality standards, these industrial spray dryers finds extensive application in following areas: more...
We are expert in providing spin flash dryers which fulfills the varied requirements of the clients. These spin flash dryers are specially designed and can be modified as per the specifications of the clients. Our technological advanced spin flash dryer complies with industrial standard and exhibits following attributes: more...
Spray dryers offer an effective and efficient method of removal of surface or on bound moisture from a feed product. Spray dryers are pneumatic driers having very low residence time within the equipment, thus flashing off the moisture from the feed. They are used for efficient drying of moist powders. slurries, filter cakes, granules, etc. They operate on varying throughput rates from few hundred kilograms per hour to hundreds of tons per hour. Low temperature dehumidified air could be used for heat sensitive products to hot gases with temperature upto 500 - 600 deg. C. for temperature resistant products.
Spray drying equipment comprises of the feeding section normally a screw feeder, rotary valve, vibratory feeder, etc. which feeds the wet product in a controlled fashion into the throat of the flash drier, where it is mixed with hot air produced by a hot air generator or heat exchanger. more...
COMP has developed Versatile Designs for spray dryers like fluid bed spray dryers and nozzle spray dryers, where the client can use both Rotary & Nozzle Atomisers on the same plant for obtaining desired product properties.
We also manufacture a wide range of Table-top Spray Dryers that are used for mainly laboratories. Available in various models with a varying capacity ranging from 0.5 l/hr to 3 liter/hour, these are widely appreciated for high performance. This is a compact model which comprises drying chamber, cyclone separator fabricated with hard glass. This compact cabinet comprises various mechanical and electrical components such as controlling / indicating instruments, pilot plant dryers, heaters, pilot dryers, air filter removing is in stainless steel & / or anti corrosive coated mild steel material of construction. There are clamps and fittings which allow easy, fast and assembly& dismantling of the glass components.
COMP Closed Loop Spray Dryers are used when the product is prone to oxidation or the solvent vapours are inflammable/explosive. COMP supplies nitrogen purged closed loop systems.
We manufacture a precision engineered range of spray dryers which comprise of a large cylindrical chamber which has been vertically placed in such as condition that the material is dried in to small droplets. These are available in various sizes ranging from laboratory sizes to large size for industrial plants.
Designing:
Co-current Type: Feeding from rotary atomizer and nozzle and feed and hot air enters fro the same side.
Counter Current Type: Hot air fed from the bottom and feed is from the top side and the feed is taken is from rotary atomizer and nozzle.
Co-counter Type: Feed comes from the bottom side and the hot air floes from the top which is the fountain side. Feed atomization done through pressure nozzle or two sided fluid nozzle.
Features of chamber design: more...
The laboratory spray dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml.
Principles:
A peristaltic pump delivers liquid from the sample container to the fluid nozzle mounted on the drying chamber. Compressed air from the inbuilt compressor is also supplied to the nozzle, resulting in atomization of the liquid into a fine spray.
Air from the blower is heated by an electrical air heater and blown through the drying chamber. Due to the large surface ;area, drying is very rapid, resulting in a sharp drop in temperature. The dry powder particles are separated from the air in the cyclone separator and collected in the glass collection bottle. The more...
Our wheel or disc rotating Rotary Disc Atomization is used for atomizing the liquid feed at high speed. It distributes the liquid centrally on the wheel/disc/cup. Moreover, the feed liquid is centrifugally accelerated to high velocity before being discharged as fine droplets/ mist. These are available in straight/ curved vanes, pinwheels and multi-layer discs designs in diameters from 60 to 350 mm.
We also manufacture a wide range of Table-top Spray Dryers that are used for mainly laboratories. Available in various models with a varying capacity ranging from 0.5 l/hr to 3 liter/hour, these are widely appreciated for high performance. This is a compact model which comprises drying chamber, cyclone separator fabricated with hard glass. This compact cabinet comprises various mechanical and electrical components such as controlling / indicating instruments, pilot plant dryers, heaters, pilot dryers, air filter removing is in stainless steel & / or anti corrosive coated mild steel material of construction. There are clamps and fittings which allow easy, fast and assembly& dismantling of the glass components.
We have gained expertise in manufacturing a wide range of flash dryers that are extensively used for drying powders and granules, crystalline material. Wet material is diffused in to the stream of hot air or gas fetched through a drying duct. There are cyclones or bag filters for product separation and with the help of flash dryers, feed materials such as powders, gels, slurries, granules and flakes can be easily processed.
We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.
Features:
• Easy to handle
• Highly effective
• Superior functionality more...
We fabricate a wide range of integrated Fluidized Spray Dryers which are manufactured employing spray drying and fluid bed drying technologies. These are operationally flexible and enable production of a wide range of physical properties and optimum thermal efficiency because of the drying at the low temperature. There is a spray nozzle atomizer present down to the fluid bed from where the spray is created and agglomeration incorporating finer, recycled material also takes place. Exhaust air moves out through the roof causing which in turn causes further agglomeration in the spray zone. There is present a recirculation system which uses cyclones or bag filters, or a combination of both for recycling fines to the spray dryer chamber, the integrated fluid bed, or the external fluid bed. This process yields non-dusty, free flowing agglomerated powders with high flavor retention. Third stage involves fluid bed as drying / cooling.
These are used for drying sticky products and are based more...
COMP Two Stage Dryers are used to achieve very low residual moisture content in the powder and low powder warm up the product.
Our wide range of rotary disk atomizer is widely used for spray congealing or drying a liquid. Complying with various international standards, these consist of: more...
We also specialize in the sphere of installing drying chambers that has high capacity and equipped with line vibration fluidized bed dryer for even heating of the material. The drying chambers system saves 30% of energy due to the advanced technology used for its fabrication.
Some of the features of the systems are:
• It is stable in operation
• Convenient in maintenance
• Low noise
• Long life
Operation:
• Stable fluidized state ensuring no dead angle and phenomenon of broken out
• No damaging of the surface of raw material
• Can be used for drying raw materials that are easy broken
• Unaffected from the anomalous shape of the raw material
• Effective to prevent cross pollution between raw material and air
• Clean environment of operation
• Suitable for all kinds of press tablet and granule, boric acid, borax, maleic acid, lees, mono more...
In COMP Rotary Disc Atomisation Spray Dryers, a wheel or disc rotating at high speed is used for atomising the liquid feed. The liquid is distributed centrally on the wheel/disc/cup. The feed liquid is centrifugally accelerated to high velocity before being discharged as fine droplets/mist. COMP disc designs include straight/ curved vanes, pinwheels and multi-layer discs in diameters from 60 to 350 mm.
Spray dryers consists of a large cylindrical & usually vertical chamber. In to which material to be dried is fed in the form of small droplets. And hot air is fed to supply the heat necessary to complete evaporation of liquid.
Spray drying process is applicable to a wide range of products and industries.
Shachi handles the project ranging from laboratory size to large industrial spray dryer processing lines and plants.
We offer a diverse range of precision engineered Rotary Disk Atomizers
to our clients worldwide. These rotary disk atomizers are used for
spray congealing
or drying a liquid. The rotary disk atomizers consists of:
more...
We
are a trusted manufacturer & supplier of dryers for dairy
processing plants. Our drying are best for transformation of feed
from fluid state to dried form. And this is done by spraying the
feed into hot drying medium continuously. Our dryers are suitable for
feed in different forms like liquid, solution, suspension or paste
and it convert them to powder consisting of single particles. Conversion of feed depends on the physical &
chemical property, design of the dryers and its operational capacity.
With years of experience & in depth technical analyses, we have
been successful in manufacturing dryers that can deliver powder as
per client's need.
The
different types of dryers we design, fabricate, install &
commission are:
more...
We supply comprehensive range of spray dryers which are renowned among our valued clients for its effectual functioning. Sourced from reliable vendors, we use good quality of raw material in the production of our gamut. In the spray drying process it helps in transforming the feed from fluid to dried particulate. This is accomplished by the spraying the feed which is either a: more...
We are a recognized name in offering spray dryers that are available with direct / indirect oil fired heating system, steam radiators or electrical heaters as per application. Along with these dryers, we even offer fluid bed dryer depending on the request. Spray dryers are best suitable for drying, heat sensitive products in food, chemical, pharmaceutical industries, these dryers possess the following features: more...
We feel pleasure to introduce ourselves as a leading manufacturer of spray drying plants for detergent powder and dry mix detergent powder. Fabricated under the close surveillance of our expert professionals, these plants deliver precise end results in detergent industries. Optimization of latest technology assists us to manufacture these plants in accurate dimensions.
Capacity(Spray Drying Plant for Detergent Powder)-
• 500 kg/hrs
• 1 Tonn/hrs
• 2 Tonn/hrs & Above
Capacity(Dry Mix Detergent Powder Plant)-
• 50 kg/hrs
• 100 kg/hrs
• 250 kg/hrs
• 500 kg/hrs
• 1 Tonn/hrs
• 2 Tonn/hrs & Above
Plant & Machinery
->Laboratory Spray Drier has been indigenously developed by JISL Laboratory Equipment Division.
->It is available in 3 models :-SprayMate, LSD-348, LSD-48
->PC Software for LabSpray Dryer - SprayWin
->It lets you spray dry with acqueous as well as solvent based solutions.
->It is designed with a SS-316 material & reinforced with flameproof motors, to withstand the effect of acid & solvent spray drying.
->It is simple to operate and clean, economical and gives quick results.
->Results can be obtained with 30 to 100 ml solutions, with ± 1° temperature accuracy.
->Major MNC & Indian Companies & Research Institutes have put their faith in our LSD-48 Spray Dryer for their total Lab Spray Drying needs.
Application fields
->Pharmaceuticals
->Herbals
->Biochemicals
->Flavors
->Cereal Products
->Ceramics Products
->For R&D and more...
The system is equipped with special inlet air filters like HEPA filters etc. and sterile micro filters for sterile feed atomization to prevent any microbial contamination. Sterile spray drying system are ideally used for pharmaceutical applications These are ideally used for pharmaceutical applications. The system is equipped with special inlet air filters like HEPA filters etc. and sterile micro filters for feed to prevent any microbial contamination. more...
Pharmaceutical Pilot Spray Dryer MKM PSD 10L.
There are basically two types of spray dryer manufacture by us:
Stage spray dryer: it is basically use for drying of the granular products of longer resistance time.
Multi stage spray dryer: this dryer is helpful for producing dust free agglomerates and is also helpful for drying of highly hygroscopic and thermoplastic materials.
We manufacture and offer different types of spray dryers such as two stage spray dryer and multi stage spray dryers. Stage spray dryer is basically used for drying of the granular products of longer resistance time. Multi stage spray dryer is helpful for producing dust free agglomerates and is also helpful for drying of highly hygroscopic and thermoplastic material.
It has the complex flow material which is very helpful for the drying of material. In the process of current flow for heat sensitive material, the dry media and the liquid droplets travel in the same way with the configuration of the product more...
Our Industrial Spray Dryer is designed and constructed to ensure single step transformation of pump-able liquid feed into a particulate dried product. In controlled conditions the liquid is atomised into fine droplets; a massive volume of surface per unit mass is generated resulting in a significantly reduced path for heat and mass transfer. With the effects of evaporation and drying under monitored conditions, particle formation takes place. The size of the particled product depends upon the type and design of the automiser. 1. Spray dryers, spin flash dryers and associated equipments like chambers, cyclones, bag filters, ducting, vapour separators etc. 2. Atomizers 3. Dust collectors and Dust collection systems 4. Cage mills 5. CIP nozzles 6. Rotary valves
KILBURN designs, manufactures & installs Spray Dryers based on product trials taken in the Pilot Plants at its Test Centre. Advantages of spray dryers Continuous automatic processing. No product attrition One step processing Uniform free-flowingproduct. Cleaner operation Precise productn control. Short retention time Operating flexibility Safe for heat sensitive materials Lower maintenance cost. FUNDAMENTALS OF SPRAY DRYING The purpose of spray drying is to produce a powdered or granular product in one step by drying an - 'atomized' liquid feed (solution, suspension, or emulsion) in heated air or other gaseous medium. By atomizing the feed into fine droplets a very large surface area per unit mass is generated with a very short path for heat and mass transfer. The heated air supplies latent heat of evaporation to the droplets and brings about rapid drying which in turn brings about rapid cooling of the drying gas. At the same time the particle temperature is kept low by adiabatic
Our precisely engineered spray dryer are manufactured by using high quality raw materials such as stainless steel and mild steel. This results in the durability and yielding better efficient in the equipment’s. Our manufactured spray dryer’s are used in the process of transforming feed from fluid form to dried particulate. We manufacture spray dryer that accepts feed in terms of solution, suspension, emulsion or paste. With the consistent powder quality incorporated into the spray dryer, continuous and easy operation is always available. The robust made spray dryers produces round, uniform and high purity particles. Some of the application areas where our spray dryers are used include food industry, dyes industry and many more. Some of the basic characteristics of our equipment are: more...
Features :
Aceptic GMP Unit
Solvent / Aqueous Feeds
Co - Current Spray
Twin Cyclons
PLC / Touch Screen Operation
RS 232 / 485 port
Capacity 1.5 kg/hr Water Evaporation Rate
A Total Plant On Wheels With Best Yields Add On / Upgradeable / Compatible Features :
Counter Current Spray
Spray Congealing
Hot Melt System
N2 Inert Loop
Magnetic Stirrer / Hot Plate
Mobile Station
Ultrasonic Spray Nozzle
Teflon Membrane Scrubber
Teflon Tube Peristaltic Pump
Teflon Membrane Absolute Filter
Spray Drier Software
US FDA 21 CFR Part 11 Compliance software more...
We manufacture spray dryers of varying capacity and sizes, be it for laboratories or industrial plants. Commonly used for drying heat sensitive substances, the spray dryers find wide application in chemical, food, drugs & dies, dairy and pharmaceutical industry. Following are some salient features of the spray dryers : more...
Shachi Specialise in Design development and engineering of plants to manufacture product in powder or granular form.Spray cooling process.Capacity range from Small lab models to Large industrial plant.Plant equipped with maintenance tools and tackles.Process control by semi automatic to PLC SCADA based to fully automatic system. Applications: Tile ceramic,Herbal extract ,Food Product ,Dyes intermediates,Natural products,Tea
more...
Single stage spray dryers offer particle sizes of dried material from 50-250 microns. For producing large particles Fluidized Spray Dryers are employed. The atomization of the feed solution is done to produce large droplets and the drying in the first stage is done keeping the moisture content of the powder relatively high.
The moist powder is dried in the integrated fluid bed system at the bottom of the drying chamber using hit air, and in the process, agglomeration of fines to larger particles takes place. The absolute fines are carried with the exhaust air leaving the drying chamber to be collected in the cyclone and further recalculated to the drying chamber. Tertiary drying systems comprise of employing additional external drying system to further increase the particle size. Shown in the layout is one of such system incorporating a fluidized spray dryer with vibratory fluid bed dryer. more...
Features:
Aceptic GMP Unit
Solvent / Aqueous Feeds
Co - Current Spray
Twin Cyclons
PLC / Touch Screen Operation
RS 232 / 485 Port Capacity 1.0 kg/hr Water Evaporation Rate
A Total Plant On Wheels With Best Yields Add On / Upgradeable / Compatible Features:
Counter Current Spray
Spray Congealing
Hot Melt System
N2 Inert Loop
Magnetic Stirrer / Hot Plate
Mobile Station
Ultrasonic Spray Nozzle
Teflon Membrane Scrubber
Teflon Tube Peristaltic Pump
Teflon Membrane Absolute Filter
Spray Drier Software
US FDA 21 CFR Part 11 Compliance software more...
It gives us immense pleasure in presenting before you the MKM Spray Dryer and Rotary Atomizer .
We gratefully , & humbly , acknowledge the tremendous response accorded to our product.
Spray dryer is a suspended " particle processing systems " together with Fluid-Bed Drying , Flash Drying , Spray Granulation , Spray Agglomeration , Spray Reaction , Spray Cooling and Spray Absorption Spray Drying is a unique drying process . It is a one-step , continuous particle-processing operation involving drying. The feed can either be a solution , suspension , emulsion or a paste results in powder , granules and agglomeration . more...
Shachi Specialise in Design development and engineering of plants to manufacture product in powder or granular form.Spray cooling process.Capacity range from Small lab models to Large industrial plant.Plant equipped with maintenance tools and tackles.Process control by semi automatic to PLC SCADA based to fully automatic system. Applications: Tile ceramic,Herbal extract,Food Product ,Dyes intermediates,Natural products,Tea
more...
LU 222 Advanced Laboratory Spray Drier more...
We bring forth for our clients a precision-engineered range of spray dryer - nozzle atomizer that is manufactured using quality raw material procured from reliable vendors across the country. These spray dryers are commonly used for producing crude droplets of the material that results in the formation of large granules of the dried substance. An orifice known as nozzle atomization is applied to pump the feed under high pressure, so as to convert the feed into fine droplets. more...
Available with us is qualitative range of single stage fluidized spray dryers that provide the dried material in particle sizes ranging between 50-250 microns. Our fluidized spray dryers are primarily used for producing large particles. The feed solution of the fluidized spray dryers is atomized to produce large droplets of the dried material and the drying of the material, which is the first stage of operation, is done while maintaining high moisture content of the powder. more...
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