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Magnetic Separators
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Magnetic Separators |
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The permanent magnetic pipeline magnets are designed for the extraction of fine and weak ferrous particles such as rust from fluids conveyed by pipeline. Equipment is manufactured in 304 or 316 stainless steel; the unit is simply connected to the existing pipeline via flanged or threaded ends. Sealed magnetic sticks containing high intensity, high power, high garden rare earth magnets filter the flow and extract the unwanted ferrous metal. Simple and easy to access and possibly using the quick release lid. Available with high intensity rare earth magnets (up to 22,000 Gauss in bi-pole).
Features
more...- Electro Magnetic Flux Industries
It is self-cleaning type of Magnetic Separation System with drive system and housing with feeding hopper. It is generally used in continuous process line where magnetic particles are separated and collected continuously in continuous process line where magnetic particles are separated and continuously in collecting chute meant for it. Non-Contaminated material is passed through for further processing. This system has internal stationary magnet and outside S.S 316 shell that is driven at constant speed. For most effective design of magnetic drum separator, the details required are :
(a) material flow rate
(b) contamination size
(c) characteristics of contaminated material i.e. free flowing / sticky
(d) Bulk Density
(e) Moisture content
(f) Product temperature
(g) dimensions of site location where it is to be installed.
We also supply magnetic drum without housing and drive system.- Universal Equipments
These type of separators are extensively used in:
• Non electric separators to separate tramp iron from non magnetic materials that are processed in bulk quantity for the purity of end products
• Recovery of metals having commercial value
• Protection of processing plant and machinery
These machines are also used in the processing industry for separating iron contamination from the following:
• Mineral
• Chemicals
• Food
• Flour plastics
• Grains
• Sand
• Cement
• Fertilizers
• Abrasives
• Glass
• Slag
• Ores
• Rock
• Refractor
• Size range
• Standard drum diameters: 300 mm, 400 mm
• Drum width range: 300 mm to 1200 mm
• Other sizes as per requirement
• Salient features
• Drum consisting of high energy rare earth neodymium permanent magnets
• Strong and rugged construction
• Automatic separator of iron- Star Trace Private Limited, Chennai
These drums have magnetic strength upto 6000 gauss on the surface and very high magnetic gradient. They can attract fine iron & iron oxide impurities from a distance of 50mm without any problem. This results in higher handling capacity & assures optimum purity of end product. The drum assures automatic separation of magnetic non magnetic materials & it used in automatic process line.
- Saideep, Mumbai
Permanent Magnetic Tubes & Grids: Erich permanent magnetic grids are designed primarily for hoppers for the extraction of ferrous metals from free flowing materials such as plastics, food,grains, and minerals. Manufactured to any size or shape they are simply placed in the hopper to rest against the sides thus allowing the materials to flow through the grid. Two styles of magnetic grids are available in round and rectangular / square. Both are constructed of stainless steel with 1” diameter magnetic tubes.Available in ferrite and high power rare earth magnetic material. Magnetic tube are made as per customers specification. more...
- Erich Magnetic
Our range of single drum magnetic separator helps to remove ferrous metal from dry bulk products in free-flowing processing systems. These are self cleaning unit, which consist of a drum made from stainless steel. The magnets used in our separator is either ceramic magnets or rare earth magnets.Applications:• Glass• Ceramic• Chemical• Fertilizer• Plastic• Food industry• Iron and steel slag treatment• Reduced pyrite ash separation• Calcined ilmenite production• Metal powder production more...
- Sonal Magnetics
Magnetic separator is ideal for separation of ferrous material and scrap. These have a non-magnetic out side shell, which is driven around an internal stationary magnet. Ferrous material is magnetically drowned out of the magnetic field. We offer our range at very competitive price.
- Pragati Enterprises
We manufacture candle type magnetic conveyors suitable to handle fine ferrous dirt from large coolers. Latest technique is used to manufacture and fabricate these type of magnetic separators. An infinite length of belt carrying magnetic candles are dipped in the dirty coolant tank. It is dipped to an extent such that the coolant enters the core of the tank. The coolant is allowed to flow slowly over the magnetic candles leaving the ferrous dirt on its surface. The belt is then programmed to pull out the dirt laden candles and rotate them at the top to remove the dirt which is then transported to a bin outside the tank. This type of Separator is extremely useful in rolling, grinding, and wire drawing machines.
Salient Features: more...- Veeraja Industries
We manufacture two types of liquid line separators which are T-Trap magnetic separators and plate style T traps. Our T- Trap magnetic separators are designed for heavy duty, large volume liquid and semi-liquid line flow systems. The T-Trap run on the principle of a slip-in cage of stainless steel permanent magnetic tubes, which capture ferrous tramp metal particles and improve the purity of the product.
When tramp metal protection is required for liquid lines carrying viscous to fibrous products, the plate style T-Trap is ideal. This magnet allows the product to flow through the housing without causing product bridging. Vertical position eliminates the sump area, and in horizontal lines, cleaning is made easier when the magnet element is installed on top. Our magnets are available in standard line sizes of 2” and 3” diameters.- Star Trace Private Limited
Customers can avail magnate separators from us at industry leading prices. We have the capacity and the ability to manufacture these separators as per the requirements of the customers. Mentioned below are the some of the specifications which mark our products: more...
- R. M. T. Tools (India) Private Limited
Our company is manufacturing magnetic separators which are used to separate ferrous particles from the fluid. These are used in filtration systems used for grinding machines. Following are the kinds of magnetic separators:
Drum type magnetic separators:
These drum type magnetic separators have two types which are: more...- Gloreal Filtration Systems Private Limited
This kind of filter unit apply magnetic force for the separation and are generally used where magnetic particles (steel, cast iron) have to be separated from fluids. Usually they are used in combination with other filtration technics.
- V. M. Tecknologies, Bangalore
We manufacture drum type magnetic separators which has a magnetic drum with close dense magnetic field which is assembled on non-magnetic SS shaft. Magnetic pole shoes are projected out to form “fins”, for better magnetic field alignment around the drum. The drum is rotated very slowly by a geared motor drive. A non-magnetic SS trough holds the dirty fluid close to drum. Magnetic dirt is picked-up by magnetic field & is attached to the finned drum.
Slow rotary motion dumps the dirt collected on closely contoured scrapers. Extended scraper dumps the dirt collected to a bin. Size & number of fins is selected depending on the flow of fluid, viscosity of fluid & quantum of dirt to be handled. Positive rake scraper is selected for volatile fluid like water based emulsion while negative rake scraping is selected for oils. Negative rake scraper keeps the fluid away from bin.- Veeraja Industries, Pune
We are one of the few names to offer over-band magnetic separator that is extensively used for removing magnetic parts from non-magnetic materials in order to project crushers, mills, processing plants etc., against too much wear and damage.
They serve for cleaning non-magnetic bulk goods with iron contamination, for instance cleaning of foundry sand, coal and the like. They are also used for recovering magnetic material from ore, steel mill slag etc.
It is also suited for removing tramp iron in quantities where continually discharging magnetic separators are necessary. Iron is extracted against gravity from the flow of material and held firmly to the magnet face until the magnet is de-energised.
The efficiency of the over-band magnetic separator or suspension magnet depends on the pole size, pole distance, field intensity in the conveyor burden, lines of the material to be separated.- Star Trace Private Limited
We manufacture T-trap magnetic separators that are designed for use in heavy duty, large volume liquid & semi-liquid line flow systems. It employs a slip-in cage made of stainless steel permanent magnetic tubes that capture ferrous tramp metal particles & improve the product's purity. The range of our liquid line magnetic separators can be availed in 7 standard line sizes ranging between 2'' to 18'' in diameter. We can also custom manufacture them as per the special needs of the customers. It allows the products to flow through the housing without bridging of the products. Using an interior baffle the product flow is directed towards the plate magnet. These T-type magnetic separators can be installed in any position, whether vertical position that eliminates the sump area or horizontal to make cleaning easier.
- Star Trace Private Limited, Chennai
We manufacture candle type magnetic separators that are compact and occupy less space keeping the tank free for maintenance. They are more suitable for cellular installations. With excellent collection efficiency they are perfect for viscous liquids. They run only on one drive and also require less power. They are suitable to handle fine ferrous dirt from large flows of coolant. Most useful in rolling, grinding, wire-drawing etc.
Working
An endless belt of magnetic candles is dipped in dirty coolant tank such that the dirty coolant enters in the core. Coolant flows slowly over the magnetic candles leaving the ferrous dirt on the candles. The belt is indexed to pull out dirt-laden candles & rotate them at top to remove the dirt. The dirt is then transported to a bin outside the tank.- Veeraja Industries, Pune
Erich's permanent suspended magnets are useful to remove undesired metal from heavy burden depths of material, which is conveyed on fast moving belts. These permanent suspended magnets are equally effective on dry or wet, fine or coarse material for the application of separation. Permanent suspended magnets are used on a large scale because they are maintenance free and do not require power source.
- Erich Magnetic
Application:
The magnetic drum separator is most ideal for separation of iron particles from granules & powders It is widely used in Glass, Ceramic, Chemical, Fertilizer, Plastic and Food Industry. Magnetic Drums in 300mm. Diameter& in length varying from 300mm. To 600mm. Suitable for feed capacities upto 2tons per hour can be given on short deliveries. Magnetic drums upto 600mm. Diameterand length up to 1500mm. Which could handle upto 10tons per hour.
Operating Principle:
Permanent magnetic drum is designed and manufactured in such a manner that only half of its side is magnetized and the other half is not magnetized. An empty stainless steel 304 shell which surrounds the magnet rotates freely. The magnet is stationary. Ferrous particles which get attracted are collected separately as shown.
Construction:
The magnetic drum incorporates a number of oriented, isotopic permanent magnets assembled in such a way to givealternate polarity across the more...- Saideep, Mumbai
Our range of inline drum type magnetic separators are used to separate various material compositions on the basis of their magnetic properties. These finds application in foundry, coal mines, cement work, food, chemical industries, domestic waste cycling plants, material processing, etc.Features:• Available in various sizes and configurations• Easy to install• Require low maintenanceApplications:• Mining and mineral industry• Food and pharmaceutical industry• Plastic and glass manufacturing industry• Ceramic and powder handling industry more...
- Sonal Magnetics
We have for our clients range of Magnetic Drum Separators that are made from high quality stainless steel. These separators come with cleats to help in pulling tramp metal through and out of the magnetic field. Our products are perfect to be used for continuous removal of tramp and fine ferrous contamination from dry bulk material that are used in the processing of foods chemicals minerals and any similar product type.
Our products are fitted at the conveyor discharge or ideally direct below vibratory feed system. High in performance, our range of magnet drum separators are designed to suit different application and helps in effective and efficient method of metal recovery. Precision made, our products require minimum maintenance.- Electro Magnetic Flux Industries
These are widely used for removal of fine iron impurities from lubricants, liquid chemicals , slurries, coolants liquid pharma / food products. This can be installed in a process line along the passage of fluid flow. High intensity magnetic candles are installed inside the S.S 304 / 316 Housing capable of arresting fine iron particles from flowing material. Flowing material is made to travel around full magnetic field region of candles for effective arrest of iron particles. Magnetic filters can be designed for required flow rate considering type of the material to allow flow of product under some pressure. All filter shells are hydraulically tested to check the leakage at joints and sealing points.
- Universal Equipments
Avail form us drawers magnets, which can be customized as per client’s specific requirements. The drawers have magnetic tubes on alternate centers to force a zigzag material movement between the tubes. Maximum tramp metal capture is achieved as material flows through the housing. The pull out drawers provide for fast efficient cleaning of the captured tramp metal. We use high quality stain less steel to design the body of the housing, which is manufactured to fit the mating chute, spout, tube or line in with the housing is to be used. We offer our range to a wide clientele spread all across the globe.
- Pragati Enterprises
Permanent Magnetic Grills are used for separation of iron particles from dry, granular and free flowing material in chemical , pharma , food , ceramic , colours, pigments, plastic, ink and other processing industries. These are generally located in feeding hopper or in passage of material flow. these are most effective and low priced, long-lasting, trouble free magnetic separations systems. These are available in Rectangular, Square , Round shape with / without attached hopper for feeding arrangement of material. These are also available with magnetic elements placed in double row in zig-zag position with drawer type for most effective separation. Self cleaning type of magnetic grill can also be supplied wherever required.
- Universal Equipments
Coolant magnetic separator have been designed and developed to clean the coolant liquid of very fine ferrous particles which can't be removed by conventional filters. Its use assures uninterrupted flow of pure coolant liquid which is a must for any precision grinding operation. Incorporation of coolant magnetic separator on grinding machine improves performance of the machine with better surface finish of the job which is otherwise not possible.
Operation:
Used coolant from the grinding machine is first passed through the filter to remove course sediments ) and then discharged into the coolant magnetic separator inlet. The coolant drum which houses permanent magnets. Rotates at a very slow speed and in direction opposite to the liquid flow.
Fine ferrous particles get attracted to the strong magnetic poles of the separator drum. One brass scrapper is provided at the other end of the machine to scrape the ferrous particles form the magnetic poles and collect the same in a more...- Saideep, Mumbai
We design and develop range of permanent magnetic roll separator is based on high-intensity, high grade and high power re- permanent magnets generate an exceptionally high magnetic gradient for the most cost-effective way to process weakly magnetic material.
Our range of permanent magnetic roll separator have an edge over the electromagnetic induced roll separators. Our products have lower installation and maintenance cost and also have lower capital cost as well as operating costs per tones of product.
Our products find their application in different process applications like andalusite and pyrophyllite beneficiation, beach sands beneficiation, bauxite cleaning, ceramic raw materials cleaning, chromites recovery, copper-nickel ore pre-concentration, diamond beneficiation, diatomaceous earth cleaning, glass sand beneficiation, feldspar cleaning, flint clay beneficiation, high-purity quartz cleaning, yemenite recovery, iron and manganese ore beneficiation, kainite cleaning, more...- Electro Magnetic Flux Industries
Erich's suspended electromagnetic separators are designed to successfully remove damaging tramp metal from flow of coal, limestone, sand, gravel, wood products, recycled materials and almost any conveyed non-ferrous material.
As the product on a conveyor belt flows under the powerful magnetic field, ferrous material is pulled out of the product flow and held to the face of the magnet.
With self- cleaning models, continuous cleaning is made possible by a heavy duty cleated belt that encircles the magnet on a series of rotating pulleys. As ferrous metal is attracted and held by the magnet, the moving belt carries the collected metal outside of the magnetic field where it is then released beyond the product flow. more...- Erich Magnetic
We offer a wide range of over band magnetic separators, which are designed to trap and hold the tramp metal from the product carried by the conveyor. These are also used for removal of ferrous contaminants.Features:• Available in different configurations and sizes• Can be installed either inline over the terminal head pulley or transversal to the conveyor• Housed in stainless steel structure• Available in both flat and curved shapes and can be installed either above or below the passage of material flowApplications:• Mining industry wherein the material is kept moving on• Foundries to clean the sand• Iron and steel industry• Food, plastic and glass industry more...
- Sonal Magnetics
STAR TRACE Screen Separator is a unique particle size gradeable separator designed for greater capacity per metre square of screening area & over size material discharge with relatively much less percentage fines than other screening machines.
MAJOR USER INDUSTRIES
• Mineral processing Pharmaceutical
• Ceramic Animal Feed
• Food & Beverages Effluent & Waste
• Abrasive Industries water treatment.
WORKING PRINICPLE
The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the more...- Star Trace Private Limited, Chennai
We make hump magnets which deal with ferrous tramp metal separation in gravity systems and are adaptable to either round pipe or rectangular chute transfer lines. The magnets employ two heavy duty diverters equipped spout magnets which are positioned so that product flowing through the hump is forced into the magnetic fields.
Star Trace humps take advantage of the offset flow of the material and insure maximum tramp metal removal from the product flow. Robustly constructed from stainless steel and with welded flange mounting systems to fit chute or pipe applications, our hump magnet separators are available in different sizes. We also offer custom sizes are available for special applications. We offer two varieties of hump magnets:
Extractors
We make continuous operation, high performance extractors, which are characterized by powerful parallel permanent magnets to capture ferrous tramp metal from dry material in high volume flows.
Star Trace extractor deliver effective more...- Star Trace Private Limited
For very high precision grinding, honning, broaching or lapping operation addition paper band filter is recommended along with coolant magnet. Use of paper band filter takes care of fine non ferrous particles which are also present in minute quantities in the coolant liquid. The coolant magnet is housed above the paper band filter and liquid free from ferrous impurities fall on filter paper. The process is fully automatic and consumption of filter paper is negligible vis-a-vis the machine performance.
Normally coolant magnetic separator are made in following standard sizes. Machines up to 500 liters per minute capacities can also be manufactured against requirement.
more...- Saideep, Mumbai
Erich magnetic coolant cleaner is a continuous cleaning magnetic separator that removes ferrous material from the coolant flow and deposits it into a disposable bin.
Erich magnetic coolant cleaners prove the best tools to remove fine ferrous chips or grindings from machine coolant systems, thereby ensuring accurate grinding, improved life of coolant and cutting tools. Available in capacities from 50 to 1000 litres per minutes
more...- Erich Magnetic
We are the first to introduce indigenous High Intensity, High Gradient Magnetic Roll Separator for use of dry material in Indian Market. It is capable of separating a wide variety of materials in an efficient and economical manner.
It use high energy Rare Earth Neodymium Permanent Magnets assembled in a proprietary configuration to generate forces of magnetic attraction, which can be used for processing any material from ferromagnetic to weakly paramagnetic.
The open design of this equipment allows both coarse and very weakly magnetic materials to be treated successfully. Proven dry process application include material from 75 microns up to 100 mm (4 inch) particle size, at through puts from 200 kgs to 60 TPH depending on size.
Technical Features more...- Star Trace Private Limited
• Usage:
Over Band magnet Separators are used for the following purposes:
• For removing magnetic parts from non-magnetic materials. This is done applicable to project crushers, mills, processing plants and many other machines.
• These are also used for cleaning of non-magnetic bulk goods that have iron contamination. For example cleaning of foundry sand, coal etc.
• These machines are also used for recovering magnetic material from ore, steel mill slag and similar materials.
• Installation:
Our over band magnetic separators are extensively used for installing above conveyor belts, vibratory feeders, chutes etc. Their function involves picking up of ferrous metal parts from bulk goods.
• Factors Considered Before Installation:
Since each material and type of conveying has different problems, a number of factors are considered for different applications.
• Process:
As a result of their shapes/ more...- Star Trace Private Limited, Chennai
Our range of gyratory screens are circular screen separators that are best suited for solids/solids and solids/liquids applications. Our product consist of specially designed motor that is mounted vertically at the center of the base plate of the screen. The screen used for feeding the material is manufactured in between the feeding hopper and the bowl. Our gyrator screens come in the name of vibro sifter and are offered with various unique features that include superior accurate separation efficiency, low space requirements, lower noise levels, lesser maintenance and power consumption, ball tray for anti-blinding, multi deck models available, dust proof enclosed system, simple & compact construction.
- Electro Magnetic Flux Industries
All of our magnetic separators are based on its operation on Direct current. High permeability mild steel constitutes the iron part of our separators ensuring high magnetic field distribution to produce maximum force density at a selected working distance from the magnet face. The bottom plate is made of heavy stainless steel plate. Our products are known for their high ruggedness.
The Over band belt type separator is used to facilitate automatic discharging of tramp irons in the same direction as the main conveyor.
Some of its features are:
· Upon its installation at an angle, it functions same as a suspended magnetic separator installed at discharge point.
· It is self cleaning
· Discharges the picked iron material away from the processed material
· Ensure pick ups of long pieces of iron, such as roof bolts and drill rods
· No danger of jamming and tearing up of conveyor belt
· Can be installed anywhere along the conveyor more...- ISC Machines
Our wide range of demagnetizers finds application in machine tool, manufacturing and medical industries. These are used to demagnetize parts or plates under 1 inch thick. In addition, they can also be used manually or under conveyor belts and chutes to demagnetize parts of one layer thick.
- Seventh International
Magnetic Sheet Floater is used to separate iron sheet from stack. Sheets are separated one by one from top to bottom. Quantity and size of floater depends on dimension of sheets. These are mainly used in press shops.
more...- Magtech Associates
We offer our clients with high performance oriented magnetic seperators which used for removing ferrous dust particles from circulating fliuds/coolent used in machine tools. Designed for floewrates which ranges from 50lts/min(LPH), 70 (LPH), 100(LPH) and above.Its psecificstoons are: more...
- Superior Engineers
We offer magnetic cum paper band for efficient filtration of magnetic & non – magnetic contaminants and all types of coolants. Magnetic separator separates magnetic particles reducing the load on the paper band filter and consumption of paper. The paper band filter ensures positive filtration of the order of 5 micron. The contaminated coolant passes through magnetic separator where magnetic contaminants are separated and scrapped off. Subsequently coolant passed through the paper band filter where non magnetic particles are removed. The float mechanism senses the contaminant level on the paper filter. When predetermined level is reached and filter is chocked it actuates the endless conveyor belt to bring fresh paper in position, automatically. The endless conveyor belt is driven by a geared motor.
Applications: more...- Universal Engineers, Pune
The high quality magnetic separators we supply to clients are available in low intensity as well as high gradient types to clients. These are designed to recover the ferromagnetic materials. We offer the separators in variety of sizes and diameters depending on the area of their application and clients need. The range is provided at the most competitive prices to the clients.
- Innovision Marketing & Distribution Private Limited
Magnetic Separator clarifies offer the excellent means of filtering for ferrous particles. Where purification is required and contaminates differ in form, size and composition, Magnetic Separator are recommended for Grinding, Honing, Transfer-lines and machining centre. It also can be used for rolling mills for filtering coolant which helps to improve the surface finish of the sheets.
Working:
The contaminated coolant from the machine is fed into the inlet of magnetic separator. The dust particular are attracted and arrested by the magnetic drum. The magnetic drum attracts the dust particles when is goes between body and drum with the help of a scraper dust and allows squeezes by a synthetic rubber roller mounted on the spring drive powder stored into the dust collecting tray. It filters almost 95% for ferrous particles.
more...- J. V. Engineering & Conveyors Private Limited
Our separators are used to remove magnetic or fine iron contamination from a wide variety of dry bulk or liquid products. Further, our products are available at industry leading price.
- Seventh International
Permanent magnetic Tramp Iron separators are specially designed to clean tramp metals from the products conveyed by the belt, vibratory feeders or inclined planes. Such separators are mainly used to protect machines from ferrous particles and other iron tramps. Such Permanent magnetic overband separators are used when an automatic removal of ferrous particles is a requirement.
Our separators are designed to operate at a predetermined working gap over the conveyor, which could be customized also.
We consider various parameters while choosing the type of Overband, such as
· Nature of the product
· Its density
· Its granulometry
· Sizes of the pieces
· Speed of the belt
The belt is driven by a reduction gear coupled to electric motor.
The striking feature of this product is that it doesn’t require any electrical supply or maintenance for its operation.- ISC Machines
Magnetic Separator is used for separating ferrous particles from row material. Which is in granule, powder form or any other forms. Magnetic Separators are available in two types i.e. manually and electrically operated, sizes and shapes are varies according to application. more...
- Magtech Associates
Demagnetizer is required to eliminate residual magnetism of work piece, which is automatically generated due to manufacturing process like turning, milling grinding operations. Demagnetizer are available in suitable sizes and shapes.
We provide:-
a) Table Type Demagnetizer. more...- Magtech Associates
Our over band or cross belt magnetic separators are suspended over conveyor with a powerful rectangular magnet which pulls out tramp irons. The cross belt magnetic separators provide a continuous and automatic discharge of collected tramp irons.
It has a provision of Cleated self cleaning belt, which helps in sweeping away the tramp iron in a specific place.
This product is widely used to protect machines such as Crushers, Shredders and others. They help in removing ferrous particles in Foundries, coal mines, cement works, food processing industries, domestic waste recycling plants etc.- ISC Machines
